Celeros Flow Technology has injected new life into a heritage pump for a Canadian heavy oil restoration customer, enabling them to increase manufacturing. The pump – a Mather & Platt BB5 – was greater than forty years outdated and had been topic to quite a few post-installation alterations.
Heavy oil deposits are extraordinarily viscous and require the injection of high pressure, excessive temperature steam to improve fluidity and allow the oil to be pumped to the floor. In order to boost extraction on this venture, the customer needed to extend water temperatures from 90° C to 140° C. However, there have been considerations that the existing pump may not have the flexibility to deliver this requirement. Nozzle masses were a selected concern. They turned to Celeros Flow Technology model ClydeUnion Pumps, their most well-liked supplier of some 20 years, for assistance.
Mather & Platt is considered one of several heritage pump brands for which Celeros Flow Technology presents full lifecycle support1. Their aftermarket engineering group undertook an intensive examination of the quadragenarian Steam Assisted Gravity Drainage (SAGD) boiler feed water pump used in the heavy oil extraction process. The investigation revealed that the pump had suffered a number of seal failures over time that had broken the stuffing box and affected operational effectivity. There had also been no upkeep interventions for many years – however the pump had never really failed.
Says Mike Golds, Global Upgrade and Rerate Programme Manager for ClydeUnion Pumps: “It is testament to the standard of the original pump that it had continued to operate in such harsh conditions and with no regular upkeep over such a long time period. More importantly, it gave us confidence that a thorough overhaul may achieve the specified improvement in efficiency, saving the client the cost and misplaced manufacturing time that can be associated with sourcing and installing a new unit.”
Celeros Flow Technology overhauled the SAGD pump and carried out a mechanical seal improve and Plan 23 seal flush to optimize pump performance. In addition, finite element analysis was undertaken to confirm that the nozzle hundreds would withstand the desired temperature enhance. As a end result, the pump is now able to delivering steam on the larger temperatures required. pressure gauge 4 นิ้ว ราคา ensure it meets the most recent specifications.
Concludes Mike Golds: “We are really pleased with the result of the SAGD pump upgrade. It has not solely achieved the desired manufacturing increase for the client, but in addition offered a more sustainable and cost-effective answer than complete pump replacement. Using trendy engineering and analysis, we have been in a place to give the present pump a new lease of life and ensure it’s going to proceed to carry out properly for many more years.”
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