Celeros Flow Technology injects new life into 40 yr old SAGD pump to increase heavy oil manufacturing for buyer

Celeros Flow Technology has injected new life into a heritage pump for a Canadian heavy oil restoration buyer, enabling them to increase production. The pump – a Mather & Platt BB5 – was greater than 40 years previous and had been topic to quite a few post-installation alterations.
Heavy oil deposits are extraordinarily viscous and require the injection of excessive stress, excessive temperature steam to enhance fluidity and permit the oil to be pumped to the floor. In order to boost extraction on this challenge, the client wanted to extend water temperatures from 90° C to 140° C. However, there have been issues that the existing pump might not be ready to deliver this requirement. Nozzle masses have been a specific concern. They turned to Celeros Flow Technology brand ClydeUnion Pumps, their preferred provider of some 20 years, for assistance.
Mather & Platt is certainly one of several heritage pump manufacturers for which Celeros Flow Technology presents full lifecycle support1. Their aftermarket engineering group undertook an intensive examination of the quadragenarian Steam Assisted Gravity Drainage (SAGD) boiler feed water pump used in the heavy oil extraction course of. The investigation revealed that the pump had suffered a selection of seal failures over time that had damaged the stuffing field and affected operational efficiency. There had also been no upkeep interventions for decades – but the pump had never truly failed.
Says Mike Golds, Global Upgrade and Rerate Programme Manager for ClydeUnion Pumps: “It is testomony to the quality of the unique pump that it had continued to function in such harsh situations and with no regular maintenance over such an extended time frame. More importantly, it gave us confidence that a thorough overhaul could achieve the desired enchancment in performance, saving the client the cost and lost production time that could be related to sourcing and installing a new unit.”
Celeros Flow Technology overhauled the SAGD pump and carried out a mechanical seal improve and Plan 23 seal flush to optimize pump efficiency. In addition, finite factor evaluation was undertaken to substantiate that the nozzle loads would stand up to the desired temperature increase. As a end result, the pump is now able to delivering steam on the larger temperatures required. The seal upgrades ensure it meets the newest specs.
Concludes Bonus : “We are really happy with the result of the SAGD pump upgrade. It has not only achieved the desired manufacturing increase for the shopper, but also offered a more sustainable and cost-effective solution than complete pump replacement. Using fashionable engineering and analysis, we have been capable of give the existing pump a new lease of life and guarantee it’s going to continue to perform properly for many more years.”
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