Eclipse Magnetics’ filter improves pump life for KleenOil India

KleenOil India, a manufacturer of commercial oil filtration techniques, has helped to considerably improve the product quality of cold rolling sheets for its metal business shopper, by installing a FiltraMag+ from Eclipse Magnetics inside its annealing course of.
Filtramag’s integral twin move technology ensures that extraction charges are maximised. – Image: Eclipse Magnetics
The company had beforehand used a traditional magnetic roller separator to protect its electrolytic cleansing line (ECL) from ferrous contamination. However, with a magnetic efficiency of just 6000 gauss, the collection performance was insufficient and vital problems have been occurring with the standard of its finished products.
An ECL is used inside the steel business to help clear and strip the floor of the metal sheet of rolling dust by using an alkaline resolution. Snap passes between electrodes, immersed in tanks containing the electrolyte. Whilst this system is more practical in cleaning cold rolled steel than standard cleansing processes, the instability of the chemical compounds can and do cause problems.
Reduced effectiveness
Whilst a magnetic roll separator can supply a level of protection within these circumstances, its effectiveness may be significantly reduced, resulting in contamination removing between 30-40%. Despite the magnetic roller being put in, the alkaline solution was nonetheless closely saturated with dust particles and was affected by an unstable PH level that combined had been leading to important rusting during the process leading to scratching of the ultimate product.
Filtramag+ offers fantastic particle extraction performance within stainless steel manufacturing. – Image: Eclipse Magnetics
Filtration effectivity
Effective filtration of the alkaline resolution is paramount to ensure optimal efficiency of the ECL and easily having any magnetic filter or separator isn’t guaranteed to resolve the ferrous contamination downside. The effectivity of the filtration is decided by the magnetic material kind, measurement of the magnet, magnetic strength and in addition the fluid circulate dynamics. A low energy magnet or minimal exposure to the fluid is not going to perform to the required ranges. In this case, 400mg/m2 of contaminant was remaining in the fluid after passing through the magnetic roller.
Prolonging pump lifespan
It is necessary not only to use the correct product for the method in question, but the higher level of solution safety supplies extra advantages, together with prolonging the lifespan of the pump as properly as a discount in related costs related to upkeep and wastage. Passing 500 l/min, with over 10,000 l of fluid used in a by-pass manner, the Eclipse Magnetics’ Filtramag+, located on the return line, lowered contamination on this software within the alkaline answer from 400mg/m2 to just 30mg/m2 by removing the fantastic dust particles that were causing problems.
Filtramag’s high-intensity patented Neodymium magnetic circuits. – Image: Eclipse Magnetics
Ankrish Kapur, director of sales and technique at KleenOil India defined: “The magnetic curler was not offering sufficient safety to the fluid in this software, and it highlights the importance of selecting the correct method of magnetic protection. Due to the fine particles circulating throughout the alkaline resolution, vital rusting was being created through the ECL process that was inflicting damage to the metal sheet. We beneficial Filtramag+, a highly effective magnetic filtration system to our client as its capacity to take away even the finest particles from fluids would significantly improve the problems that the business was dealing with. By installing Unlock , our client was immediately offered greater ranges of safety against the injury that have been being attributable to the contaminated resolution. We work often with Eclipse Magnetics high-performance merchandise and all the time see vital, positive results soon after installation of the filter.”
Effective magnetic filtration
The Filtramag+ magnetic filter from Eclipse Magnetics offers high-intensity 11,000 Gauss, patented Neodymium magnetic circuits, making it particularly efficient to be used with materials that have lower magnetic permeability such as cast iron and tungsten carbide. It is designed for harsh chemical wash methods, with its dual-flow expertise ensuring that extraction rates are maximised as ferrous particles are uncovered to the magnets twice on a single pass through the filter.
As a result of the installation, the company is no longer suffering from damaged completed parts, has lowered its scrappage and waste, as properly as prolonging the life of the pump.

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