Eclipse Magnetics’ filter improves pump life for KleenOil India

Little-known , a manufacturer of commercial oil filtration methods, has helped to significantly improve the product quality of cold rolling sheets for its steel trade shopper, by putting in a FiltraMag+ 2.0 from Eclipse Magnetics within its annealing process.
Filtramag’s integral dual circulate expertise ensures that extraction charges are maximised. – Image: Eclipse Magnetics
The company had previously used a standard magnetic curler separator to protect its electrolytic cleansing line (ECL) from ferrous contamination. However, with a magnetic efficiency of simply 6000 gauss, the gathering performance was insufficient and vital issues have been occurring with the standard of its finished products.
An ECL is used inside the steel business to assist clean and strip the surface of the metal sheet of rolling mud through the use of an alkaline answer. The materials passes between electrodes, immersed in tanks containing the electrolyte. Whilst this method is more practical in cleaning chilly rolled metal than typical cleansing processes, the instability of the chemical substances can and do trigger problems.
Reduced effectiveness
Whilst a magnetic roll separator can supply a stage of safety inside these circumstances, its effectiveness can be considerably lowered, leading to contamination removing between 30-40%. Despite the magnetic roller being installed, the alkaline solution was nonetheless closely saturated with dust particles and was suffering from an unstable PH degree that combined have been leading to significant rusting in the course of the course of leading to scratching of the final product.
Filtramag+ provides nice particle extraction efficiency inside stainless steel manufacturing. – Image: Eclipse Magnetics
Filtration efficiency
Effective filtration of the alkaline answer is paramount to make sure optimal efficiency of the ECL and simply having any magnetic filter or separator isn’t assured to solve the ferrous contamination problem. The efficiency of the filtration is decided by the magnetic material sort, dimension of the magnet, magnetic strength and also the fluid move dynamics. A low strength magnet or minimal exposure to the fluid won’t carry out to the required levels. In this case, 400mg/m2 of contaminant was remaining in the fluid after passing through the magnetic roller.
Prolonging pump lifespan
It is necessary not solely to make use of the correct product for the process in query, however the larger level of solution protection offers further benefits, including prolonging the lifespan of the pump in addition to a discount in related prices associated to upkeep and wastage. Passing 500 l/min, with over 10,000 l of fluid used in a by-pass manner, the Eclipse Magnetics’ Filtramag+, located on the return line, decreased contamination on this utility throughout the alkaline answer from 400mg/m2 to only 30mg/m2 by removing the fine mud particles that were inflicting problems.
Filtramag’s high-intensity patented Neodymium magnetic circuits. – Image: Eclipse Magnetics
Ankrish Kapur, director of sales and strategy at KleenOil India defined: “The magnetic roller was not offering enough safety to the fluid on this software, and it highlights the importance of choosing the correct technique of magnetic safety. Due to the fine particles circulating inside the alkaline solution, significant rusting was being created in the course of the ECL course of that was causing injury to the steel sheet. We really helpful Filtramag+, a highly efficient magnetic filtration system to our client as its capability to take away even the finest particles from fluids would considerably improve the issues that the business was going through. By putting in the Filtramag+, our shopper was instantly supplied higher levels of protection in opposition to the damage that had been being attributable to the contaminated resolution. We work frequently with Eclipse Magnetics high-performance merchandise and always see important, positive outcomes quickly after set up of the filter.”
Effective magnetic filtration
The Filtramag+ magnetic filter from Eclipse Magnetics provides high-intensity eleven,000 Gauss, patented Neodymium magnetic circuits, making it notably effective to be used with supplies which have lower magnetic permeability such as forged iron and tungsten carbide. It is designed for harsh chemical wash systems, with its dual-flow technology guaranteeing that extraction charges are maximised as ferrous particles are uncovered to the magnets twice on a single pass through the filter.
As a results of the installation, the corporate is not affected by damaged finished components, has decreased its scrappage and waste, in addition to prolonging the lifetime of the pump.
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